Carbide insert is the indexable insert widely used in CNC lathes, mainly applications including metal turning, milling, threading and drilling. Cemented carbide inserts have much advantage in high efficiency which can be four times more than traditional welding blade or alloy blade in real production.
Betalent carbide make carbide make standard carbide turning inserts, for example classical turning inserts DCMT11T304, DCMT11T308, WNMG080404, WNMG080408, WNMG080404R, WNMG080408R, TNMG160404R, TNMG160404R, TNMG160404R/L-VF, TNMG160408R/L-VF, DCMT11T304-MT, DCMT11T308-MT, TCMT090202MT, TCMT090204MT,CCMT09T304-MT, CCMT09T308-MT, WNMG080404-43, WNMG080408-43, WNMG080404, WNMG080408, and classical milling insrts RPMW1003, APMT1135PDER-M2, APMT1135PDER-H2, RPMT1204-JS, APMT1604PDER-M2, APMT1604PDER-H2, APMT1135, RPMT1204, APMT1604. We also developed series of carbide inserts for steel, cast iron, aluminum and high hardness steel.
Zhuzhou Jat Cemented Carbide Co., Ltd is a manufacturing and trading company located in Zhuzhou, China, the world’s largest cemented carbide production base. We specialized in cemented carbide products, and our items have a complete range of varieties, featured by rich grades and stable performance, which can meet the needs of different customers at home and abroad.
Our company’s main products are turning inserts, milling inserts, drilling inserts, cermet inserts, threading inserts, grooving inserts and aluminum machining inserts, covering various fields such as mould, mining, machinery, petroleum and IT industry. Both materials and unusual products are guaranteed to be of above-market quality. We specialize in this field for several years, especially in the areas of turning and milling inserts, with strong strength, superior quality, and highly competitive prices. The quality of both materials and unusual products is guaranteed to be above market standards.
Jat has always adhered to the quality policy of “market demand as the guide, technological innovation as the core, product quality as the focus, and customer satisfaction as the criterion”, closely focusing on customer needs, taking advantage of professional customization of Zhuzhou cemented carbide industry, constantly improving product quality and technical service level, and providing first-class service for domestic and foreign customers with all sincerity.
Carbide Inserts Types
Classified by the hardness of turning workpiece materials, the turning carbide inserts can be mainly classified to be four types, there are turning inserts for P class materials, M to S class materials, K class materials, N class materials. If classify the carbide turning inserts by materials of turning workpiece name, there are turning inserts for wood turning, carbide inserts for turning aluminum and copper, carbide inserts for stainless steel, carbide inserts for cast iron, etc.
Custom Carbide Inserts
JAT Carbide offers custom carbide inserts to meet the different customers’ special requirements. Custom service content including the following details:
1. Carbide inserts geometry custom. You can design special geometry of carbide inserts, we make special mould accordingly and manufacture this type of carbide inserts and exclusively sell to you.
2. The material custom of carbide inserts. If our current carbide grades can not meet your special machining requirement, you can communicate with our engineer in details, to custom one special carbide grade.
3. Both customs above has MOQ, which depends on the complication or university of the custom, please check case by case with our sale staff.
CARBIDE INSERTS RELATED FAQS
- QWhat are carbide inserts made of?
Carbide inserts are maily made of sintered untra fine grain tungsten carbide and colbalt.
- QIs carbide stronger than steel?
Yes, the hardness of common tool steel is around 55HRC to 66HRC, general sintered untra fine grain size carbide is above 91HRA, close to 77HRC, much higher than steel, which performs much better in making inserts.
- QHow do I choose a carbide insert?
Choose the proper geometry insert for your detailed application. Choose the proper grade of the insert. To choose a proper carbide grade, the precondition is that the insert can be applied to the cutting without chip broken very soon, you can choose the harder carbide insert to get a longer tool life, the harder, the higher wear resistance, but keep the precondition in mind because too hard carbide grade can cause this problem.
- QHow long should a carbide insert last?
There are some factors relative to the tool life of a carbide insert:
- The concentricity of the cutter head, carbide inserts correctly fixed in the very precise cutter head which without abnormal vibration can last longer.
- Carbide applied to make carbide insert, choose the proper hard origin carbide as the raw material to manufacture insert can make the carbide insert lasts longer.
- Geometry, choose the proper insert geometry to the application.
- Carbide insert manufacture technology is continually improved, you can get a satisfying tool life of carbide insert for one concerned application, and along with the improvement of carbide insert manufacture technology, the carbide insert can last longer and longer for one concerned application.
- QWhat are carbide inserts used for?
Carbide inserts are used for cutting various metals, such as steel, cast iron, aluminum, copper, and other metals of which hardness is between 30HRC to 65HRC.
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