Ceramic End Mill

Usage Instructions

• Suitable for nickel-based alloys
• Features high hardness, high toughness, and high wear resistance
• Reliable for processing complex cutting geometries

Milling with  Ceramic End Mills

As “industrial teeth”, cutting tools are critical in manufacturing. Difficult-to-machine materials like Inconel alloys demand high-performance cutting materials and geometries for efficient, reliable machining—where ceramic cutting materials excel.

In aerospace, metallurgy, oil and gas sectors, performance requirements drive the use of heat-resistant nickel-based alloys. Their properties (heat resistance, work hardening, high ductility, carbide formation tendency, and strong adhesion to cutting edges) impose strict demands on milling tools. We provide brazed  ceramic end mills with controllable microstructures and significantly improved reliability, meeting needs for high temperature resistance and reliability while ensuring “excellent performance, affordability, and high efficiency”.

Ceramic for Milling – Core Advantages

The concept of economical cutting is based on adopting the highest possible cutting parameters to achieve a high metal removal rate.
This also means that most of the generated heat is carried away by the chips, thus not affecting the workpiece itself.

At temperatures above 800°C, tungsten carbide loses properties such as hot hardness and wear resistance. Similarly, due to evolution in high-temperature environments and high cutting forces at the cutting edge, more chemical reactions and diffusion processes occur inside tungsten carbide, thereby accelerating wear.

Cutting ceramics are not affected by these factors and maintain their strength, wear resistance, and toughness even at high temperatures.
Higher cutting parameters enable larger cutting depths, higher feed rates, and cutting speeds while ensuring good tool life. Solid ceramic end mills thus improve the economic efficiency and process reliability when machining nickel-based alloys.

Inquiry

• │ Company Profile
• │ Trade Capacity
• │ Production Capacity │

Zhuzhou Jat Cemented Carbide Co., Ltd is a manufacturing and trading company located in Zhuzhou, China, the world’s largest cemented carbide production base. We specialized in cemented carbide products, and our items have a complete range of varieties, featured by rich grades and stable performance, which can meet the needs of different customers at home and abroad. The products of Jat cover various fields such as mould, mining, machinery, petroleum and IT industry. No matter the material or the unusual product, can guarantee its quality is above the market level.

Pressing Line

Sintering Line

Grinding Line

Testing Line

Main Products:	Indexable carbide Inserts, Tool holders&cutters, Solid end mills, Solid drills, HSS Tap screws...
Main Categories :	Turning inserts, milling inserts, drilling inserts, cermet inserts, threading inserts, grooving inserts and aluminum inserts, cnc cutting tools, such as APKT, APMT, BLMP, CCGT, CCMT, CNMG, DCGT,DCMT, DNMG,  LNMU, LOGU, MGMN, SNMG, TCMT, TNGG, TNMG, VBGT, WNMG...
Workpiece Material :	Steel, Stainless Steel, Cast Iron, Heat Resistant Super Alloy, Aluminum...
Management System:	ISO 9001
Main Markets:	North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East ...
OEM/ODM Availability:	Yes

Commercial Terms:	FOB, CFR, CIF, CIP, EXW
Terms of Payment:	T/T, PayPal, Western Union, Small-amount payment, Money Gram, AliPay...
Average Lead Time:	Peak Season Lead Time: one month  /  Off Season Lead Time: within 5-10 workdays
Export Year:	2020
Main Markets:	North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia...
Nearest  Port:	Guangzhou port, Shenzhen port

Factory Address:	461 Tongxia Road, Shifeng District, Zhuzhou City, Hunan, China
R&D Capacity:	OEM, ODM, Own Brand
No. of R&D Staff:	21-30 People
No. of Production Lines:	Above 10
Annual Output Value:	US$2.5 Million - US$5 Million

 FAQ

Are you a trading company or a manufacturer?

• We are a manufacturer of CNC inserts. Our factory located in Zhuzhou City, Hunan, China. Welcome to visit our factory.
• JAT Carbide manufacture high quality indexable CNC inserts such as turning and milling tools. We do not produce tool holders or cutter heads, but we can provide you with matching tool holders if you need them. Because we are not only a manufacturer but also a trader and are located in Zhuzhou, we know the CNC tool market in China very well, so we can source high-quality tools for you at favorable prices! Welcome to inquiry.

What is your minimum order requirement?

• We accept the small trial order(10pcs with one box), big order will get a big discount. And we will try our best to service our customers.

Do you provide free samples? How long can I receive them?

• Yes, our samples (10-20pcs) are totally free for testing our quality. You only need to pay for shipping. You can use your own courier account or prepay us. If you want more, we also support small order.
• Samples will be sent to you by courier and will arrive within 3-7 working days. 

When will I expect to get a quote?

• We usually quote within 24 hours of receiving your inquiry. If you need a quote very urgently, please call us or let us know in your email so that we can prioritize your inquiry.

Do you have stock available?

• We have a large inventory of products in stock in regular types and sizes.

What payment methods are accepted?

• We accept T/T, L/C, West Union, Money Gram, PayPal, AliPay and so on.

What about the package? Do you support OEM?

• We use plastic boxes to pack our products, and filled plastic is shockproof and transported in cartons.
• We can provide neutral packaging without logo, then you can repack it with your own brand packaging.
• We can also customize labels and plastic outer boxes in different colors according to your needs.

What about the shipments? What are your terms of delivery?

• We can send products to you by Express, Air, Sea and Train, or send the goods to your Chinese agent. And shipping costs depend on distance and weight.

• Our delivery service providers include FedEx, DHL, UPS, TNT, EMS, etc.

What is the delivery time for production?

• Usually you can receive the products in 10-15 working days, it depends on the availability of stock and the distance.

Common problems with insert use and how to solve them?

• Excessive wear on the flank surface 1.The cutting speed is too high. Reduce cutting speed. 2. The knife feed is too shallow. Reduce the number of feeds. 3. The blade is located above the center line. Use the correct center height.
• Blade chipping and damage 1. Cutting speed is too slow. Increase cutting speed. 2. Cutting force is too large. Increase feed rate and reduce feed amount. 3. Cutting under unstable clamping. Check the clamping of workpiece and tool. 4. Chip entanglement. Increase coolant pressure and blow away chips.
• Plastic deformation 1. Cutting speed is too fast and cutting temperature is too high. Reduce chip speed and feed. 2. Cutting fluid supply is not universal. Increase coolant supply.
• Poor surface quality of workpiece 1. Cutting speed is too low. Increase cutting speed. 2. Blade is above center height. Use correct center height. 3. Cutting is uncontrolled. Change tool travel mode. 4. Incorrect blade groove selection. Select chip breaker for finishing.
• Vibration, trembling 1. The workpiece or tool is not clamped correctly. Check the clamping status of the workpiece and tool. 2. The shock resistance of the tool holder is not enough. Choose the right tool holder. 3. The cutting parameters are incorrect. Adjust cutting parameters.

JAT products advantages

• Turning Insert90% of the steel parts machined by turning CNC carbide insert choose our CVD coating, it’s more wear resistance than PVD, JAT sale more than 300,000 pieces CVD ISO turning inserts every month.Before we bought the CVD coated stove, we didn’t sell many turning indexable insert actually. But now whether it is equipment or raw materials and production management are very advanced, so our JAT is a worth choice supplier for CNC lathe cutting insert.
• Milling InsertOur turning tungsten insert are so popular, not to mention milling carbide insert, 95% repurchase rate, we specialize in the production of mold milling CNC insert, face milling insert, fast feed first milling insert, and so on. We have more than 400 sets of molds for milling inserts. I believe that more than 400 models will certainly meet most of your needs.JAT CNC carbide milling insert quality can completely replace Z**T, Kor**, Dur**, Hita**, Tae** and other very popular Japanese and Korean brands, you are welcome to try.
• Cermet InsertCermet insert are the products we feel most satisfied with. Although its consumption is not as large as tungsten carbide insert, but we take pride in its quality as made in China.We should know that before 2022, our customers’ evaluation of our cermet insert is that the quality is unstable, which leads to more and more customers losing confidence for China cermet manufacturers. We can understand this situation, but we are not reconciled to it. Finally, starting in 2022, after we have broken through to the technical side, we can now say out loud that you can trust us again, just by giving us another chance.
• Aluminum Insert
  Aluminum insert are relatively easy to make in CNC carbide insert, so for the strength of our cnc insert manufacturers, it is an effortless product to master. Our aluminum insert have only one grade JP141, but there are two ways to grinding them, one is CNC process, and another way is tool process. We mainly push the aluminum insert of CNC process, because the size of the aluminum carbide insert processed in this way is more accurate. Of course, if you have an older lathe, carbide aluminum inserts for machining with cutting tools are also a good choice because they will be more affordable.
• Drilling Insert U drill carbide insert series we are now fully molds, down-hole drill insert we are SPMT and WCMT series, self-developed HN groove. The U drill tungsten carbide insert on the BTA cutting tool is available in any size you want, including a guide block.